Advantages of Ground Rail Welding Robots
Automatically generate positioning movements and welding paths.
Reverse engineering and 3D modeling without drawings is easily achievable.
Automatically reads the current Tekla file and automatically splits it with one click.
The welding robot features a 7-axis structural design, offering multiple degrees of freedom and high repeatability for precise welding.
The length of the ground rail can be customized: 4/6/9/12/18 meters, customizable.
Highly intelligent processing procedures, including both cases with and without 3D drawings.
UA-AW-7
ground rail welding robot
- Payload: 12KGS
- Arm Length: 2000mm
- Accuracy: +0.03mm
- Deadweight: 120KGS
- Extended welding range with ground rail integration
- Stable 7-axis coordinated motion
- High positioning precision for complex weld paths
- Designed for 24/7 continuous industrial production
Customizable Ground Rail system
- Fully enclosed ground rail protection design;
- Enables continuous welding of extra-large workpieces;
- Ground rail length: 4/6/9/12/18 meters (customizable);
- Guide rails and gears: HIWIN 30 and Taiwanese-made gears;
- Lubrication: Automatic lubrication.
Line laser scanning: No teaching required
The line laser sensor to detect weld seam deviations.
- Excellent Environmental Adaptability
Resistant to ambient light interference, compatible with various material types, and equipped with intelligent software algorithms. - Industrial-Grade Reliability
IP65 protection rating, suitable for harsh industrial environments; interface ensures stable transmission and strong anti-interference capabilities.
Industrial robot welding gun
- Dual-loop Liquid Cooling System
Integrated liquid-cooled welding torch neck and high-performance cooling cables, increasing heat dissipation efficiency by 40%. - Dual Gas Shielding Technology
Main and auxiliary gas circuits work together, achieving a gas coverage rate of up to 98%.
Automated Gun Cleaning Station
- Ensure Unobstructed Gas Flow
The automatic cleaning station cleans the spatter generated by the ground rail welding robot during the welding process, ensuring unobstructed gas flow for extended periods; - Improve Weld Quality
Effectively prevents air from entering the welding area, improving weld quality; - Clean Accumulated Dust
Cleans the dust accumulated on the contact tip and connecting pipe gas outlet caused by welding fumes.
No 3D model creation is required
Reverse engineering without drawings
With one-click scanning of workpieces, the ground-rail welding robot intelligent system can perform reverse engineering and create 3D models without requiring drawings.
Converting 2D drawings to 3D
The intelligent system supports one-click conversion of 2D drawings into 3D drawings.
Tekla One-Click Image Removal
Deep integration with industry design software, automatic splitting of overall components.
Model: QJR6-2000H
Load: 6kg
Boom: 2014 mm
Repeatability: ±0.08mm
-
Enhanced reducer with large reduction ratio design,better
control the accuracy; - 4th axis hollow structure used double angular contact bearingsto replace the traditional structure. Improve joint supportedrigidity;
- 4, 6 axis with special gear clearance adjustment structurehigher joint precision;
-
The wrist is changed into a U-shaped structure to improve the
stiffness; - With the above characteristics, the motion stability of thelengthened welding robot is greatly optimized;
- The wrist is shortened to improve flexibllity;
- Special wrist noise reduction structure, lower running noise;
- New appearance with new spray painting process, excellentsensory effect.
| Equipment Name: | Ground-rail Welding Robot Workstation |
|---|---|
| Optional model type: | QZ-DG7/12, QZ-DG7/14, QZ-DG7/16, QZ-DG7/18, QZ-DG7/24; (following data for QZ-DG7/12) |
| Area: | 12000mm x 3500mm x 2000mm |
| Total power: | 25kW-32kW |
| Voltage: | 50-60Hz, 380V |
| Working hours: | 7x24h |
| Accuracy of repeatablypositioning: | +0.08mm |
| Working scope (one side) | Length 12000mm; Height 600mm; W1200mm |
| Welding Position: | Flat weld (PA), fillet weld (PB), horizontal weld (PC),vertical upward weld (PF), vertical downward weld (PG) |
| Application field: | Steel structure, F-type steel structure, box structure,bridge and ship plate unit structure |
Model: QJR6-2000H
Load: 6kg
Boom: 2014 mm
Repeatability: ±0.08mm
-
Enhanced reducer with large reduction ratio design,better
control the accuracy; - 4th axis hollow structure used double angular contact bearingsto replace the traditional structure. Improve joint supportedrigidity;
- 4, 6 axis with special gear clearance adjustment structurehigher joint precision;
-
The wrist is changed into a U-shaped structure to improve the
stiffness; - With the above characteristics, the motion stability of thelengthened welding robot is greatly optimized;
- The wrist is shortened to improve flexibllity;
- Special wrist noise reduction structure, lower running noise;
- New appearance with new spray painting process, excellentsensory effect.
Place workpieces
Multi-way to Import model
Match automatically welding process
Generate automatically welding path
Start welding
4. One-piece cast steel slider ensures the robot’s movement speed and accuracy. 5. Ground rail running speed(1-1.7m/s) is more than twice as fast as comparable products. 6. The entire machine uses highly flexible cables for wiring, ensuring long-term stable operation
1 Integrally welded, modular structure, high strength.
2 All structural parts undergo high temperature and vibration stress relief
3 Modular design of the ground rail allows for various configurations
